You can optimize and manage your workflow to save money, time, and effort. Avoid product failures and downtime by taking proactive steps to avoid them. Your shop can be tailored to meet current needs using unmatched functionality and programming capabilities. You also have access to real-time machine insights via the cloud. Automation solutions can be tailored to meet any challenge.
Warning: Incorrect tonnage (too low or too high) can cause damage to your press brake and the part you are bent. Refer to the operating manual for details on how to calculate the tonnage of the press brake.
In addition to being industry-leading in production, our machines also come equipped with intuitive operator control that takes the stress out daily operation for operators of all skill levels.
Machines that press brake sheet metal are used to form long sheets. These sheets are commonly used in manufacturing, for industrial applications, or to make components for other devices. Most press brakes have a rating based on their pressability and their bending length. This information is expressed as numbers (e.g., total pressure per inch, or pounds of pressurized material per inch). They are available in many sizes and can often be equipped with additional tools and add-ons to make custom components. The two main types of presses brakes that you will find are hydraulic and mechanical. In the following sections, we will explain the main features and distinguish between the two types.
It has been said, "The little guys sometimes punch well beyond their weight class." Our 4 foot small press brake proves this. This compact bender features a CNC controlled back gauge on the X axis, tangs for euro or american style toolsing, an LED rear light, two sliding front supports with a line rail and a dual station with a palm/foot switch. This compact, precise small press brake is sure to impress.
Once you have established these characteristics, then you need to calculate how much weight is required for the bending operation.
Automated press brakes can ease the pressure on your production line if there are deadlines or timelines that must be met. How can you do this?
Before choosing a press brake, you need to first identify the type of metal that you wish to bend (stainless, 16-gauge mild steel, etc.).
Nearly every metal fabrication shop needs a press brake. Despite being one of the most vital pieces of machinery within a shop, press brakes are still misunderstood by even professionals. This short guide will help you understand presses brakes.
This method offers high levels of precision and angular accuracy. This method is ideal for sheet metal with a thickness of more than 2 mm.
Standard is supported daily by a growing team of industry professionals that includes product specialists, service engineers, and sales consultants. JMT has a highly skilled parts and tooling division to ensure your machines run at their best.
This margin should also be calculated taking into consideration other factors such as the thickness and length of your punch blade, the fold length, or the opening of your V.
Our manual control press brakes are great for jobs and industries that don't require as much precision and detail as CNC controls. Manual press brakes offer all the safety features found in CNC models. They are powerful machines that can be started quickly and are great for simpler jobs. The front-operated power back gauge and ram adjust have digital readouts. Fine adjustment handwheels are available for both. The range of models we offer is from 22 to 440 tonnes.
The motor within a mechanical press brake works by turning a large flywheel. The motor spins a large flywheel at high speed. The flywheel is controlled by the machine operator through a clutch. This sets the other parts in motion to bend metal. The mechanical press brake is simpler, especially in terms of its electronics. This makes maintenance and operation much easier. The mechanical press brakes can handle tons up to three times their intrinsic rating. Mechanical press brakes have one major drawback: the ram must go through a complete cycle once it is engaged. This cannot be reversed. This poses safety risks if an operator makes a mistake or places limitations on the machine. The possibility that the press brake could become locked if too much ram travel is one potential danger.
The principle of Pascal's Law governs hydraulic presses. It states that pressure applied to a fluid within a fluid causes pressure changes throughout the fluid. The hydraulic press has a piston, which acts as a pump and provides a slight mechanical force to a small portion of the sample.
The CNC Press Brake is fast to set up and has a repeatability of +/–0.0004 inches. This will allow you to reduce the time it takes to make parts.
Brake discs are designed to last for at least 50,000 miles, although there are many factors that can affect their lifespan. You may get as many as 80,000 miles from one set if you take care of them and drive responsibly.
Three main CNC-controlled axes are located at the top of a modern CNC press brake. These include the control over the bending and back gauges, as well as the control of various productivity options.
There are two types of primary press brakes: electronic and hydraulic. Hydraulic presses brakes are the most common and oldest type of press brakes. Hydraulic press brakes are capable of handling the most difficult workloads.